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RecallScanner Severity Profile

Toyota RAV4 PRIME

Routine recalls3 campaigns, none flagged critical.
0
RecallScore
Critical
0
Fire risk
1
Crash risk
2
Injuries
0
Deaths
0
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All Recalls

3 campaigns
3 recalls🔥 1 fire risk💥 2 crash risk
Model year
Lighting
Dec 11, 2020
1972 days ago

Your headlight beam can shift and blind oncoming drivers, causing a crash.

Affected: EXTERIOR LIGHTING:HEADLIGHTS · 2021
CRASH RISK
NHTSA
Summary

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2021 RAV4 Prime vehicles. The headlight aiming caps may have been improperly closed, allowing for horizontal adjustment of the headlight beam. As such, these vehicles fail to comply with the requirements of Federal Motor Vehicle Safety Standard number 108, "Lamps, Reflective Devices, and Associated Equipment."

Consequence

Adjusting the horizontal headlight beam can increase glare, reducing the visibility of an oncoming driver or the vehicle operator, increasing the risk of a crash.

Remedy

Toyota will notify owners, and dealers will close the aiming caps on the headlights, free of charge. The recall began January 6, 2021. Owners may contact Toyota customer service at 1-800-331-4331. Toyota's number for this recall is 20TA15.

Electrical
Feb 2, 2023
1189 days ago

Your engine can stall without warning during cold weather driving, causing a crash.

Affected: ELECTRICAL SYSTEM:PROPULSION SYSTEM:HYBRID MANAGEMENT:POWER CONTROL UNIT/MODULE (HPCU) · 2021
CRASH RISK
NHTSA
Summary

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2021 RAV4 Prime Plug-In Hybrid vehicles. During certain cold weather driving conditions, while driving in EV Mode, the hybrid vehicle control engine control unit (HEV ECU) software may cause the hybrid system to shut down if the accelerator is rapidly pressed to further accelerate the vehicle, resulting in a stall.

Consequence

An engine stall increases the risk of a crash.

Remedy

Dealers will update the HEV ECU software, free of charge. Owner notification letters are expected to be mailed February 27, 2023. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's number for this recall is 23TA01.

Electrical
Dec 7, 2023
881 days ago

Your DC-DC converter can overheat and catch fire while charging in cold weather.

Affected: ELECTRICAL SYSTEM:PROPULSION SYSTEM:DC/DC CONVERTER · 2022
FIRE RISK
NHTSA
Summary

Toyota Motor Engineering & Manufacturing (Toyota) is recalling certain 2021-2022 RAV4 Prime and 2022 Lexus NX450h+ plug-in hybrid electric (PHEV) vehicles. The electric current rectifying module contained within the DC-DC converter may have been damaged during production, which can result in an electrical short-circuit.

Consequence

A short circuit can cause the DC-DC converter to overheat, increasing the risk of a vehicle fire.

Remedy

Owners are advised not to charge their vehicles when the ambient air temperature is below or expected to drop below 41 degrees Fahrenheit (5 degrees Celsius). Dealers will replace the DC-DC converter, free of charge. Owner notification letters were mailed December 29, 2023. Owners may contact Toyota's customer service at 1-800-331-4331. Toyota's number for this recall is 23TB07/23LB01.

Full analysis: how to read the Toyota RAV4 PRIME recall history
Year range, common components, complaint patterns, and how to use this page.

Understanding the Toyota RAV4 PRIME recall history

The Toyota RAV4 PRIME currently has 3 recall campaigns indexed from the NHTSA public database. Each recall represents a formal campaign to fix a defect at no cost to the current owner. Owner complaints are self-reported incidents that haven't (yet) resulted in a recall but can indicate emerging patterns worth watching.

The most frequent recall categories for the RAV4 PRIME in our dataset are electrical (2), and lighting (1). These clusters matter when you're shopping for a used RAV4 PRIME: recalls in these systems tend to be the ones most likely to have been skipped by previous owners, because they aren't always visible during a routine test drive or pre-purchase inspection.

The tracked recalls span model years 2021–2022, with campaigns reported to NHTSA between 2020 and 2023. Not every model year carries every recall. Each campaign is scoped to a specific year range and often a specific build window, which is why a VIN lookup is the only way to know whether a particular RAV4 PRIME is actually affected by any of these campaigns.

How to use this page

The safest path for an owner is to run your VIN through the checker above. A VIN query hits NHTSA's live API and tells you whether your specific RAV4 PRIME has an open, unresolved recall. If you're researching a used RAV4 PRIMEbefore buying, use the recall list below to understand the model's full history, then check the seller's VIN to see whether prior owners actually completed the free repairs. Many don't, and unresolved recalls can linger for years.

Figures are generated live from the RecallScanner dataset, which is sourced from NHTSA's public recall and complaint APIs and refreshed daily. RecallScanner is independent and not affiliated with Toyota or any U.S. government agency.